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4.4 Failure diagnosis

 

Symptom

  Causes

    Measures

Noise and vibration of braking

The disc brake and its parts are not fixed on the axle according to the requirement ;

follow the vehicle operation manual

There is crack / slot on the disc;

Replace or repair the disc

The jumping amount of the disc does not meet the requirement;

Replace or repair the disc

The pad retainer is deformed permanently;

Replace the pad retainer

The pad can not move freely on the bracket;

Take off the pad and the pad support, clean the pad, pad support and bracket

Not adopt the pad designated by Wuhan Youfin ;

Adopt the pad with Youfin mark;

Braking deflection

Either side of the pad is polished

Replace the pad

The clearance between the pad and disc is abnormal

Adjust the initial clearance and do the  functional testing.

The pad can not move freely on the bracket

Take off the pad and the pad support; clean the pad, pad support and bracket

The air pressure of the chambers on both side of the axle is not consistent

Follow the vehicle operation manual

The air release plug on the brake chamber is not removed

Remove the air release plug of the braking chamber

Not adopt the pads designated by Youfin

Adopt the pad with Youfin mark

Braking drag or braking can not be released

There is compressed air in the brake chamber when the braking is released

Refer the operation manual provided by the vehicle manufacturer

The spring braking of  all braking chambers  has not been released when the braking for parking is released

Release the spring braking

The clearance between the pad and the disc is abnormal.

Adjust the initial clearance

The pad can not move freely on the bracket

Take off the pad and push plate, clean the pad, push plate and bracket

The sliding function of the braking clamp is abnormal

Replace the guide sleeve or lining

The clearance of the hub bearing is abnormal

Reference the operation manual provided by the vehicle manufacturer

The air release plug of the brake chamber has not been removed

Remove the air release plug of the braking chamber

Not adopt the pads designated by Youfin

Adopt the pad with Youfin mark

No braking or poor braking effect

The pad is polished

Replace the pad

The clearance between pad and disc is too wide

Adjust clearance

The disc is not in good condition

Replace or repair the disc

The air pressure of the brake chamber is abnormal

Take remedy measures according to the requirement of the operation manual provided by the vehicle manufacturer

The air release plug of the brake chamber is not removed

Remove the air release plug of the braking chamber

Not adopt the pads designated by Youfin

Adopt the pad with Youfin mark

Brake smoking

The semi-axle oil seal is worn out

Replace the semi-axle oil seal

The clearance between the pad and disc is too narrow
The oil in the axle shell is too much

Adjust the initial clearance

Adjust the oil level in the axle shell

Not adopt the pads designated by Youfin

Adopt the pad with Youfin mark