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4.3 Brake wear testing

Pad:

The figure 1 in blue is friction material; the figure 2 in white is steel back.
Permitted wear limit=steel back thickness + residual friction material thickness (minimum 2mm)
The thickness of the new pad:  30mm     
Permitted wear limit :  12mm

Relative requirements for pad using:

  1. If there is burn/ polish/crack / oil stain on either side of the friction material of the pad, it should be changed immediately;
  2. The pad and the pad retainer should be replaced at the same time;
  3. The pads on the same axle should be replaced at the same time.
Disc: Testing  procedure

  

According to the requirement of part 4.2, measure the thickness of the disc after removing the inner and outer pads.
The initial thickness A of the disc : 45mm
The limit thickness B : 37mm                                        
Jumping Scope :  0.15mm
Maximum thickness gap :  1mm

Disc crack inspection:
A1=crack                                 permitted
B1=maximum radiate crack 0.5mm wide        permitted
C1=unevenness less than 1.5 mm               permitted
D1=radial through crack surface                non- permitted
a=working friction surface

Caution:

  1. excessive wear of the friction and disc will lead to failure of braking;       
  2. The discs on the same axle should be changed simultaneously. After replacing the new disc, it is recommended to assemble the new pad.